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Stage Assistenzsysteme

Ingenious solutions, efficient operation

Jungheinrich assistance systems

Decades of experience are packed into our wide range of assistance systems. Each individual solution has been perfected down to the very last detail – all in the name of ensuring greater efficiency for your company and enhanced safety for people, machines and goods alike.

The right solution to every situation:

Keep your warehouse operations safe

The assistance systems from Jungheinrich are there to relieve the burden in daily work and to increase safety in the warehouse. As well as protecting man and machine, they also actively and pre-emptively protect your warehouse equipment, particularly in exceptional situations. Improved safety with every operation.

Find out more about Jungheinrich safety solutions for your warehouse.

Efficient hazard management with solutions from our zoneCONTROL family

The modular, flexible products from our zoneCONTROL family are radio-based applications with a wide range of functions ensuring maximum safety and efficiency in the warehouse. Customised solutions with our standardised zoneCONTROL modules enable effective management of risk situations in your warehouse. Together with our Jungheinrich experts, you can select and combine various solutions that are specifically tailored to your needs:

zoneCONTROL Local area for targeted mitigation of certain risk areas, such as low passageways, gates that often get damaged or crossings with poor visibility
zoneCONTROL Digital gate for permanent activation and deactivation of functions, e.g. creep speed or mobile area
zoneCONTROL Mobile area for collision avoidance in the immediate vicinity of the truck

The system offers the option to warn the operator via the display or by means of an acoustic signal. In addition the truck can switch to creep speed to avoid collisions or dangerous situations. Traffic lights, gate controls, and other components in the vicinity of trucks can be triggered to minimise damage effectively, regulate warehouse traffic, and help protect people wherever needed. The modular assistance system is manufacturer-independent, very easy to configure and can be adapted to a wide range of requirements depending on the situation.

Product Benefits zoneCONTROL pdf (6.7 MB)

Maximum precision: Jungheinrich addedVIEW

Digital camera systems for a wide range of applications. Increase safety and efficiency in your warehouse with the versatile and modular Jungheinrich addedVIEW assistance systems. Whether stacking and removing at high lift heights, working in unclear indoor and outdoor areas or handling sensitive goods – addedVIEW offers the appropriate digital camera system for a wide range of requirements in everyday warehouse operations.

Move goods faster and easier

Our innovative assistance systems not only make day-to-day work in the warehouse safer, but also faster and more cost-effective. Intelligent prevention and accident avoidance when it matters most.

Handle your loads faster: positionCONTROL

positionCONTROL enables the setting of customized target heights for any warehouse environment. This results in shorter trips and optimised lifting operations as well as reduced adjusting time in between stacking operations and increased availability, thus saving time and energy. As a result, using positionCONTROL can increase productivity by up to 15%.

Process orders more efficiently

The smart assistance systems from Jungheinrich not only increase safety in your warehouse, but thanks to the connection to your Warehouse Management Software, the systems also make it much more efficient to process stacking, retrieval and order picking operations.

For targeted precision: warehouseNAVIGATION

For each movement of goods, the truck operator has to reorientate himself within the racking system. This is where warehouseNAVIGATION comes into play. It transmits the correct rack location to the truck, which then approaches it automatically with high-precision diagonal travel. This greatly reduces the strain on the driver, who only has to operate the lift function. This results in greater order picking accuracy combined with an up to 25% increase in throughput performance.

Extensive knowledge is the basis for practical solutions

Our development work is based on a comprehensive understanding of intralogistics. At the same time, we are deeply familiar with the individual challenges posed by each and every industry and application. Only with this knowledge can we effectively boost efficiency and safety in the warehouse.

Jungheinrich identifies the relevant problem areas and delivers the optimum solution in the form of a tailored assistance system. The technology employed is dictated by its suitability and practicality. Simple systems without control intervention are just as relevant as high-tech assistance systems with comprehensive sensors and complex signal evaluation.

Other assistance systems that will make your warehouse operations safer

Reverse area warning system

The rear-area warning device monitors the space to the rear of the vehicle and gives the operator an optical and acoustic warning signal that varies in intensity and volume depending on the distance of the detected object.

driveCONTROL

driveCONTROL automatically controls the vehicle speed depending on the current lift height. This increases safety when travelling with a raised pallet, while still ensuring even more sensitive manoeuvring during the work cycle.

liftCONTROL

In addition to reducing the travel speed, liftCONTROL lift speed control also automatically reduces the tilt speed of the mast from a defined lift height. This allows the driver to carry out stacking and retrieval operations faster and more safely.

Indoor/Outdoor Sensor

The indoor/outdoor sensor detects by radar whether the vehicle is in a hall or outdoors. Depending on the location, the sensor controls the maximum permissible speed of the vehicle.

addedVIEW 360°

addedVIEW 360° is an all-round vision system consisting of four digital cameras for safer and more precise manoeuvring through the warehouse. In bird's-eye view from above, the 6" full-colour display shows the driver his vehicle and its immediate surroundings, optionally using speed-dependent auto zoom. The forward and backward view is available as a single camera perspective or in any combination of two views in a split screen. To optimally manoeuvre the truck in confined spaces, the camera view automatically displays the drive direction or can be set and configured manually.

curveCONTROL

Speeding in corners is a leading risk factor for tip-over accidents. curveCONTROL automatically adjusts the truck speed when cornering, depending on load and steering angle: the heavier the load, the slower the truck‘s cornering speed. This significantly decreases the risk of overturning or slipping, while enhancing warehouse safety for your employees and trucks as well as your goods.

Other assistance systems that will make you move goods faster and easier

operationCONTROL

The operationCONTROL assistance system records the current load weight as well as the load torque and lift height and emits a warning signal as soon as the residual capacity of the vehicle is exceeded. This prevents the truck from tipping and enables quick operation with increased security.

tiltCONTROL

tiltCONTROL automatically maintains the vertical position of the mast for faster and safer stacking and retrieval. When one-third of the load capacity has been reached, the mast adjusts its vertical angle automatically in order to transport the load safely at all times.

reachCONTROL

Depending on load weight and lift height, our assistance system reachCONTROL automatically adjusts the reach truck’s reach and tilting speed. This ensures safe and efficient storage and retrieval processes and up to 15 percent savings in time.

Other assistance systems that will make you process orders more efficiently

liftNAVIGATION

liftNAVIGATION is a semi-automatic rack height selector for reach trucks, where the approach to the correct storage position is sent directly from the Warehouse Management System to the truck. As soon as the operator has reached the correct rack length position, the fork is automatically raised to the correct storage compartment.

driveNAVIGATION

When connected to the Warehouse Management System, driveNAVIGATION transmits the information on the next pick position immediately and directly to the truck control system of the ECE order picker with easyPILOT. The truck approaches the pick position automatically as soon as the operator starts the ECE remotely or acknowledges the most recent order picking operation.

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